Sawblade diameter is a critical specification to consider when selecting a saw for a particular job. The diameter of a sawblade refers to the distance across the blade, from one end to the other, usually measured in inches or millimetres. The range of sawblade diameters varies widely, from a few inches to several feet.

The diameter of a sawblade is essential because it directly impacts the depth of cut that can be achieved. A larger sawblade will typically allow for a deeper cut, while a smaller sawblade will be limited in its ability to cut through thick material. Additionally, the diameter of the sawblade can affect the quality of the cut, with larger blades generally producing cleaner, smoother cuts.

It's also important to consider the size of the saw itself when selecting a blade. A larger saw will typically be able to accommodate larger blades, while a smaller saw will be limited in its blade size options.

Our sawblades range in size from 85mm to 350mm, so no matter what type of saw or machine you're working with, we have the right blade for you. We understand that different materials require different types of sawblades, which is why we offer a variety of blade types and tooth configurations to ensure that you can achieve the perfect cut every time.

Due to their extreme hardness, diamonds have been utilized for eons to do tasks that no other material is capable of doing. It is frequently used as a cutting and grinding tool in the construction industry. We'll look at some benefits of employing diamond-tipped saw blades.

WHAT ARE DIAMOND-TIPPED SAW BLADES

Diamond-tipped saw blades are a viable option when cutting substantial quantities of homogeneous material. For example, a polycrystalline diamond tipped (PCD) blade will perform particularly well in cutting fiberglass, cement fiberboard panels, melamine, and HPL coated panel products, solid surface materials like Corian, and other materials that are particularly challenging for traditional carbide cutting tools.

When compared to carbide blades, diamond blades can often last 50 times longer before needing to be sharpened, and in many situations, much longer. Both panel/beam saws and sliding table saws work perfectly with blades. In particular, they are employed on portable saws to install laminate flooring, cement fiberboard siding, and other abrasive cutting requirements.

It is especially crucial to collaborate with a business knowledgeable about saw blade and PCD tooling technologies when it comes to diamond saw blades. The integrity of the saw plate is crucial, especially with wide-diameter saw blades. In addition, the blade body must withstand the expected durability of the diamond tips it is tipped with.

ADVANTAGES OF DIAMOND-TIPPED SAW BLADES

THEY ARE EXCEPTIONALLY ROBUST

Diamonds are among the strongest materials you can work with and are also the hardest substance on Earth. They can give tools constructed of them this toughness, enabling them to last a very long time before needing to be replaced. The diamonds in these tools will continue to be strong and sharp for a very long period, even when used in severely abrasive environments.

THEY DO EXCELLENT CONCRETE CUTTING

Diamonds are excellent cutting tools because of their exceptional hardness in cured concrete. The method primarily uses a diamond as a cutting tool, grinding the line into the concrete rather than cutting it into two pieces. Depending on the grit of the diamonds you're using, this procedure creates a very smooth cut that enhances the finished appearance of the concrete.

THEY CONTRIBUTE TO TIME AND RESOURCE SAVINGS

Diamond-tipped saw blades are very helpful for reducing the time it takes to complete a job and the money it costs to replace instruments that might be of poor quality because of their high precision and durability. In addition, diamond-tipped saw blades require significantly less replacement than those made of any other material since they don't deteriorate as quickly.

CONCLUSION

The benefits of employing

include some of these. It is simple to understand why many contractors and industry experts prefer these products over alternatives.

Diamond Blade Tips

• Open up the diamonds on a new blade with shallow cuts in soft, abrasive material (eg. limestone). This will stop the blade chattering or skipping on the first job.
• For normal cutting, multiple shallow cuts (step cuts) are better than one single deep cuts.
• Do not force the blade. Forcing or twisting the blade can cause bluntness, excessive wear, overheating, distortion and segment damage.
• Do not side grind.
• If your slurry colour changes to brown or red, you are most probably cutting the dirt or sub base. This will wear your diamond blade quicker, so raise your blade.
• If you're going to change directions on a floor saw, make sure your machine is off and the blade is up out of the cut before changing direction.
• If your blade does not have a direction indication on it, you should be able to see a "comet tail" behind exposed diamonds if the blade was "broken in" at the factory. This indicated the direction - the tail should be behind the comet. If you put a blade on in the direction opposite to the directional arrow you may experience a little slower cutting or a little vibration at first until the diamond is exposed on the opposite side.  This should not harm the blade as long as you maintain the same direction but may reduce the life fractionally if it is continually reversed.
• A smaller blade on your machine will decrease the cutting depth, but increase the power and speed of cutting. For example, many customers use 12"/300mm blades on a cut off saw that could use a 14"/350mm blade.
• If you are using the blade dry (not recommended due to dust and safety issues), be aware that it will shorten the blade's life, and you will need to air cool the blade regularly -  take the blade out of the cut to allow the air to prevent the blade from overheating.

Diamond Blade Troubleshooting

Glazing - This is one of the most common diamond blade problems. As a diamond blade is used, the bond wears, exposing more diamond that continue cutting. If the bond does not wear back, then eventually there is no diamond exposed, so the blade will slow down and stop cutting. The cutting surface of the blade will feel smooth. This is known as glazing or polishing.
Rectify by re dressing the blade by cutting an #80 grit dressing stone ( we sell them here ).
As an alternative, use an abrasive material like limestone to remove some bond and expose diamonds so cutting can continue.
Possible causes are:

• The bond is too hard for the material it is cutting - select the correct blade.
• Too much water is being used (sometimes unavoidable if the tile cracks easily with heat)
• The machine is not powerful enough for the specification (usually experienced more with professional blades and saws)
• The blade has been mounted with the rotation arrow the wrong way. 

See this short video on how to deglaze your diamond blade (in this case a tile saw blade, but the basics are the same for all blades).